Hull/beam/float in pool |
Quarto by pool |
Hull/beam/float in pool |
Stephen's first time on board! |
Assembly for exhibition |
Assembly for exhibition |
A new bag ready for infusion |
Underside showing infusion complete |
Bonding gudgeons to rudder stock with alignment jig |
Rudder stock and gudgeon alignment jig |
Hull and main beam |
Reinforcing cage upright to torus joins |
Cloth for cage upright to torus joins |
Vacuum bagging cage upright to torus joins |
Cage structurally completed |
Styrofoam core and mould for beam to float bearing housing |
Styrofoam core and mould for beam to float bearing housing |
Laying up bearing housing and cone |
Cloth in place for bearing housing and cone |
Where is that leak? |
Strut box |
Float outer bearing housing |
Rudder stock |
Cage to main beam bearing alignment |
Strut |
Strut box lay up |
Strut box bagged in "oven" |
Main beam sleave inner layers |
Main beam sleave outer layers |
CMain beam sleave in latex bag - note light (dry!) patches |
Main beam sleave scrapped due to patches of dry cloth |
Cockpit seating and control console mockup |
Rudder stock lay up preparation |
Rudder stock bagged |
Spar tubes for aero elevators |
Cage pillars epoxied to torus |
Main beam-using vacuum to stretch latex tube over braided carbon sleeve |
Main beam curved section infusion |
Main beam curved section after infusion |
Strut lay up |
Strut infusion |
Float outer bearing housing infusion |
Glen Stevens machining cage torus core |
Malcolm Stevens reinforcing cockpit sides |
Cage upright - vacuum removal of latex tube after infusion |
Hydro stabilisers |
Machining Bulb |
Machining Bulb |
Bulb rolling section |
Bulb section fixes |
John Summers rough cutting slewing ring bearings |
2007 Mechanical Engineering Exhibition |
Aerofoil layup |
Aerofoil rib section |
Aerofoil ribs |
Accumulation of plugs and moulds |
aerofoil plug |
Aerofoil moulds |
float infusion |
float infusion |
float infusion |
Strut mould |
Float plug |
Float plug |
Float plug |
TAFE SA spray painting booth |
Float plug |
Our vacuum infusion apprenticeship guided by Adam Klopper from FGI |
Where is that leak? |
Hull layup complete |
Laying in the hull core |
Another good day's work completed |
Whoops - try again for a closer fit |
Infusing the hull |
Infusing the hull |
The hull - both halves |
Cramped working conditions |
TAFE SA composites facility |
Float mould edge clean up |
Joining the hull sides |
Joining the hull sides |
Aero elevator and fin mould |
Infusing aero elevator and fin rib profile |
Aero elevator and fin ribs |
Cockpit side core |
Rudder |
Wet layup of cockpit side reinforcing tape |
Hull and cage uprights |
Slewing ring mould, housing and bearing |
Photo shoot for local newspaper - never published |
Photo shoot for local newspaper - never published |

2008 Student Engineers - David Lenkic, Bradley Cook, Haydn Smith, Jarryd Pfeiffer, Luke Howard, Michael Cannizzo,
Alex Horstmann, Alex Frank, seated: Bradley Darlington |
2007 Student Engineers - Thomas Hill, Danya Cheng, Zhi Xia, Ashok Kaniyal, Joshua Holmes, Antoni Kourakis, Keith Crouch,
seated: Luke Rogers, Benjamin Newbery, absent: Heath Nankivell |
Hydrofoil bulb |
Luke, Dr Ben Cazzolato, Dr Carl Howard inspecting hydrofoil bulb |
Trevor, Luke Bourn removing float from mould |
Heath Nankivell, Trevor, Gordon Armstrong removing hull from mould |
Trevor Bourn lifting hull from mould |